Product Name: High-Performance Silicon Carbide (SiC) Ceramic Sleeve
Product Material: Sintered Silicon Carbide (SSiC), Reaction Bonded Silicon Carbide (RBSiC/SiSiC), or Nitride Bonded Silicon Carbide (NSiC).
Material Characteristics: Extreme hardness (approaching Diamond), High thermal conductivity, Excellent thermal shock resistance, Outstanding chemical resistance (pH 0-14), Superior oxidation resistance at temperatures up to 1600°C, High modulus of elasticity, Extremely low coefficient of thermal expansion.
Application Fields: Mechanical seal faces, Magnetic pump bearings and sleeves, Sand mill liners, Slurry pump bushings, Hydrocyclone liners, High-temperature radiant tube liners, Spray nozzles for desulfurization (FGD).
Application Industries: Biomedical (High-purity process equipment), Advanced Machinery (Heavy-duty abrasives), New Energy (Lithium battery powder milling), Fluid Control (Abrasive slurry handling), Electronic Engineering (Semiconductor wafer carriers), Aerospace (High-temperature propulsion components), Petrochemical (Corrosive crude processing), Broad Semiconductor (CMP slurry systems).
Processing Difficulties: Extreme hardness makes diamond-tool grinding slow and cost-intensive, Maintaining tight geometric tolerances (cylindricity and concentricity) on thin-wall sleeves, Controlling surface finish (Ra < 0.05μm) for rotating face seals, managing thermal stress during the sintering of extra-large diameter sleeves.
Processing Flow: Powder synthesis → Cold Isostatic Pressing (CIP) or Casting → Green machining → High-temperature vacuum/pressure sintering → Precision diamond grinding (ID/OD) → Mirror polishing and lapping → Ultrasonic flaw detection → CMM inspection → Secure packaging.
Delivery Period: Standard specifications: 20-35 days, Customized large-diameter or complex sleeves: 40-60 days.
Product Name:Engineering-Grade Precision Silicon Carbide Ceramic Rods
Product Material:Pressureless Sintered Silicon Carbide, SiC
Material Characteristics:Ultra-high hardness, excellent wear resistance, high mechanical strength, outstanding thermal stability, low thermal expansion coefficient, superior chemical corrosion resistance, good thermal conductivity, long service life
Application Fields:Precision mechanical components, high-wear structural parts, high-load components, high-temperature environments, corrosive working conditions, semiconductor equipment components
Application Industries:Advanced machinery manufacturing, semiconductor industry, electronics industry, chemical processing industry, energy and power systems, industrial automation
Processing Difficulties:Extremely high hardness and brittleness, difficult machining, strict dimensional tolerance control, high requirements for grinding precision, demanding surface finish control
Processing Flow:Raw material preparation, powder forming, pressureless sintering, precision grinding, dimensional inspection, surface finishing, final quality inspection
Delivery Period:Standard products 2–3 weeks, customized precision products 3–5 weeks depending on size tolerance and quantity
Product Name: Ceramic Trays
Product Material: Aluminum Nitride (AlN)/Alumina (Al₂O₃)/Silicon Carbide (SiC)
Material Characteristics: High thermal conductivity, excellent thermal shock resistance, high temperature stability, chemical corrosion resistance, high mechanical strength
Application Fields: Semiconductor wafer processing, LED epitaxial growth, photovoltaic cell manufacturing, chemical corrosion environments, high-temperature heat treatment
Application Industries: Semiconductor manufacturing, LED and display, solar energy, chemical processing, aerospace
Processing Challenges: Large-size flatness control, thin-wall structure strength, high-temperature deformation prevention, surface contamination control
Processing Flow: Powder preparation → Forming → High-temperature sintering → Precision machining → Surface treatment → Quality inspection → Packaging
Delivery Time: 30-40 days, 45-60 days for customized specifications
Product Name: High Thermal Conductivity Ceramic Substrates
Product Material: Aluminum Nitride (AlN)/Silicon Carbide (SiC)
Material Characteristics: High thermal conductivity, excellent thermal shock resistance, electrical insulation, matched CTE with semiconductors, high temperature stability
Application Fields: Power electronic packaging, LED chips, laser devices, microwave circuits, semiconductor modules
Application Industries: Power electronics, semiconductor manufacturing, automotive electronics, aerospace, telecommunications
Processing Challenges: Thin substrate flatness control, via hole precision, metallization adhesion strength, thermal stress management
Processing Flow: Powder preparation → Tape casting → Lamination → High-temperature sintering → Surface grinding → Metallization → Laser processing → Inspection → Packaging
Delivery Time: 25-35 days for standard specifications, 40-50 days for customized designs
Product Name: High-Quality Ceramic Base Plates
Product Material: Aluminum Nitride (AlN)/Alumina (Al₂O₃)/Silicon Carbide (SiC)
Material Characteristics: High thermal conductivity, excellent thermal shock resistance, electrical insulation, high temperature stability, mechanical strength
Application Fields: Power module substrates, semiconductor packaging, LED heat dissipation, laser equipment, electronic sensors
Application Industries: Power electronics, semiconductor, automotive electronics, aerospace, telecommunications
Processing Challenges: Large-size flatness control, via hole precision, metallization reliability, thermal stress management
Processing Flow: Powder preparation → Forming → High-temperature sintering → Precision grinding → Metallization → Laser processing → Inspection → Packaging
Delivery Time: 30-40 days, 45-60 days for customized designs
Product Name: High Thermal Conductivity Ceramic Plates
Product Material: Aluminum Nitride (AlN)/Silicon Carbide (SiC))
Material Characteristics: High thermal conductivity, excellent electrical insulation, thermal shock resistance, high temperature stability, low thermal expansion
Application Fields: Power electronics cooling, LED heat dissipation, semiconductor packaging, laser equipment, microwave devices
Application Industries: Power electronics, semiconductor, telecommunications, automotive electronics, aerospace
Processing Challenges: Large-size thin plate flatness control, metallization bonding strength, thermal stress management, surface quality maintenance
Processing Flow: Powder preparation → Forming → High-temperature sintering → Precision grinding → Metallization → Inspection → Packaging
Delivery Time: 25-35 days, 40-50 days for customized requirements
Product Name: Advanced Ceramic Processing Silicon Carbide Rotor
Product Material: High-Purity Silicon Carbide (SiC)
Material Characteristics:High temperature resistance, Excellent wear resistance, Superior chemical inertness, High mechanical strength, Low thermal expansion
Application Fields:Semiconductor manufacturing, High-speed rotating equipment, Precision mechanical systems
Application Industries:Semiconductor production, Aerospace components, Automotive turbo systems, Industrial pumps
Processing Difficulties:Complex rotor geometry machining, Dynamic balance precision control, High-speed rotation stability, Surface finish requirements, Thin-wall structure integrity
Processing Flow:Powder preparation → Forming → Sintering → CNC machining → Dynamic balance testing → Surface treatment → Quality inspection → Packaging
Delivery Period:30-40 days
Product Name: Precision Porous Silicon Carbide Ceramic Sucker
Product Material: High-Purity Porous Silicon Carbide Ceramic
Material Characteristics:High temperature resistance, Excellent chemical inertness, Adjustable porosity, Good thermal shock resistance, High mechanical strength
Application Fields:Semiconductor wafer handling, Vacuum adsorption systems, High-temperature processing, Precision manufacturing
Application Industries:Semiconductor manufacturing, LED production, Solar cell fabrication, Microelectronics assembly
Processing Difficulties:Precise porosity control, Pore size uniformity, Surface flatness maintenance, Vacuum seal integrity, Thin-wall structure stability
Processing Flow:Powder preparation → Additive mixing → Forming → Sintering → Precision machining → Surface treatment → Quality inspection → Cleaning → Packaging
Delivery Period:30-45 days
Product Name: Wafer Adsorption Silicon Carbide Ceramic Sucker
Product Material: High-Purity Silicon Carbide Ceramic (SiC)
Material Characteristics:High thermal stability, Excellent wear resistance, Superior chemical inertness, High mechanical strength, Low outgassing
Application Fields:Semiconductor wafer handling, Vacuum adsorption systems, Precision manufacturing equipment
Application Industries:Semiconductor fabrication, LED manufacturing, Solar cell production, Microelectronics assembly
Processing Difficulties:Precise micro-hole drilling, Surface flatness control, Vacuum seal integrity, Thin-wall structure machining, Thermal stress management
Processing Flow:Powder preparation → Forming → Sintering → CNC machining → Surface polishing → Quality inspection → Cleaning → Packaging
Delivery Period:30-40 days
Product Name: Silicon Carbide Ceramic Wafer Support Tray
Product Material: High-Purity Silicon Carbide Ceramic (SiC ≥99.9%)
Material Characteristics:High thermal conductivity, Excellent thermal shock resistance, Outstanding chemical inertness, High mechanical strength, Low thermal expansion, Superior wear resistance
Application Fields:Semiconductor wafer processing, High-temperature thermal processing, Chemical vapor deposition systems, Diffusion furnace applications
Application Industries:Semiconductor manufacturing, LED production, Solar cell manufacturing, Power device packaging
Processing Difficulties:Large-area thin-wall structure fabrication, Warpage control during high-temperature sintering, Precise flatness maintenance, Surface contamination prevention, Micro-crack avoidance in brittle material, Dimensional stability assurance
Processing Flow:Powder preparation → Slurry process → Tape casting → Lamination → Sintering → CNC machining → Surface polishing → Quality inspection → Ultrasonic cleaning → Packaging
Delivery Period:35-45 days
Product Name: High-purity Thin Silicon Carbide Ceramic Indexing Disk
Product Material: High-Purity Silicon Carbide (SiC)
The material can be made from high-purity silicon carbide powder (≥99.9%) .
Material Characteristics:High hardness and wear resistance, Excellent thermal stability, Low thermal expansion, Superior corrosion resistance, Good thermal conductivity, High mechanical strength .
Application Fields:Semiconductor manufacturing equipment, Precision measurement systems, High-temperature processing equipment .
Application Industries:Wafer processing and inspection, Electronic components production, Automotive electronics packaging .
Processing Difficulties:Precise thin disk flatness control, Micro-crack prevention in high-hardness material, Maintaining dimensional accuracy during sintering, Achieving high surface finish, Avoiding deformation in large-area thin disks, Ensuring uniform material properties .
Processing Flow:Powder preparation → Forming → Sintering → Precision grinding → Surface polishing → Quality inspection → Cleaning and packaging .
Delivery Period:30-45 days
Product Name: Packaging Mechanical Bonding Head Silicon Carbide Ceramic Parts
Product Material: High-Purity Silicon Carbide Ceramic (SiC)
Material Characteristics:High hardness and wear resistance, Excellent thermal conductivity, Low thermal expansion, Outstanding chemical stability, High mechanical strength
Application Fields:Semiconductor packaging equipment, Electronic component assembly, Precision bonding systems
Application Industries:IC packaging production, LED manufacturing, Microelectronic assembly, Automotive electronics packaging
Processing Difficulties:Complex geometry machining, High-precision dimension control, Thin-wall structure processing, Surface quality maintenance, Brittle material handling, Tight tolerance requirements
Processing Flow:Powder preparation → Forming → Sintering → CNC machining → Grinding → Polishing → Inspection → Cleaning
Delivery Period:30-40 days
Product Name: Semiconductor Porous Silicon Carbide Ceramic Sucker
Product Material: Porous Silicon Carbide Ceramic
Material Characteristics:Adjustable porosity, High temperature resistance, Excellent thermal shock resistance, Good mechanical strength, Outstanding corrosion resistance
Application Fields:Semiconductor wafer handling, Vacuum chuck systems, High-temperature processing, Precision manufacturing
Application Industries:Semiconductor manufacturing, Electronic components production, Precision instrumentation, Solar cell production
Processing Difficulties:Precise porosity control, Uniform pore distribution, Maintaining dimensional stability, Achieving surface flatness, Preventing micro-cracks
Processing Flow:Powder preparation → Additive mixing → Forming → Sintering → Precision machining → Surface treatment → Quality inspection → Cleaning and packaging
Delivery Period:30-45 days
Product Name: 0.5mm Small Hole Silicon Carbide Parts for Aerospace Equipment
Product Material: High-Purity Silicon Carbide
Material Characteristics:High hardness and wear resistanceExcellent thermal stabilitySuperior corrosion resistanceGood thermal conductivityLightweight and high strength
Application Fields:Aerospace thermal protection systems, High-temperature engine components, Satellite and spacecraft structures
Application Industries:Aviation and spacecraft manufacturing, Defense and satellite communication, High-performance mechanical systems
Processing Difficulties:Micro-hole drilling with high precision, Crack prevention in high-hardness material, Maintaining hole diameter consistency, Achieving smooth inner surface finish, Avoiding micro-fractures during processing, Ensuring dimensional accuracy under high-temperature conditions
Processing Flow:Powder preparation → Forming → Sintering → Precision machining → Surface treatment → Quality inspection → Cleaning and packaging
Delivery Period:30-50 days